Build Your Own non-ICOM Dstar Repeater
After years of avoiding Dstar due to the high cost of an ICOM repeater, I discovered a repeater could be built for a fraction of the cost. I did buy an ICOM handie-talkie and mobile to use with my new repeater. However that too may change as some new projects are developed that will allow digital signals to be generated without the need for an ICOM radio.

If you are the only Dstar radio owner in your area, a simpler solution may be to build a hot spot or simplex node. There isn't any need to repeat your signal if your the only one around. A hot spot is constructed just like this repeater except with only one GM300 and without the duplexer. The GMSK modem has software settings for either simplex or duplex.

My repeater was made from two Motorola UHF GM300 mobile radios including an Astron RS-20 power supply and small duplexer. A GMSK modem, Dell GX-270 computer, some affordable software and an Internet connection.

The GM300 mobiles are 25 KHz models and widely available with the commercial narrowband mandate rapidly approaching. This radio has the famous 16 pin accessory connector and all required connections are available without soldering connections inside the radio. The only modification needed was to make sure jumper JU551 on the logic board is set to position A. This allows flat receive audio to be sent to pin 11. Don't overlook this modification as you will not be able to decode the digital data with it in the wrong position.

Flat transmit audio is sent to the radio on pin 5. No jumper change is needed for flat transmit audio.
I have also used the Motorola R1225 repeater module which can be programmed for 12.5 KHz operation.

Dstar transmit deviation is around 1200-1500 Hz and is considered a 12.5 KHz mode. I have not noticed any difference between using the R1225 in 25 KHz or 12.5 KHz mode.
Here is the MoenComm StarBoard GMSK modem. The enclosure is a die-cast aluminum project box. I bought too many and have extra if you are interested.

The USB cable is connected to the computer and also provides power to the modem. A DB9 connector has the radio connections.
Pin 3 PTT
Pin 5 Flat Tx Audio
Pin 7 Ground
Pin 8 COS (not needed for the StarBoard)
Pin 11 Receive Audio
Pins 15 & 16 (jumper if you want the speaker to work)
The GM300 mobile radio was designed for commercial service and not for ham radio rag chewing. The PA heatsink kept the radio cool for the commercial users that might make a 45-60 transmission but not for a long-winded ham.

The transmitter I am using is a 45 watt UHF model turned down to around 30 watts. An important feature of the GM300 transmitter for ham radio use, is the thermistor located in the PA. If it gets too hot, the radio will begin to reduce power output to reduce heat.

I still add forced air cooling to all of my repeater projects. You can see another example of my desire to keep things cool on my Mitrek repeater cooling page.
Here you can see a small thermostat snap disc fastened to the transmitter PA. The disc will close at about 110F. They are available on eBay for around $ 13.00 each.
Here is a picture showing the 16 pin connectors and antenna connections.

Each cable only required three connections to the transmitter and receiver. However extra wires were included just in case.

The modems I used before the StarBoard required COS from the receiver. You can see that extra wire hanging from the connector.
Here are some good links for getting started building your own non-ICOM repeater:
Building a D-Star Compatible Hotspot
Hot Spot Software
Yahoo Group Devoted To GMSK Modems
I have just scratched the surface of the DIY non-ICOM repeater process. The important thing to remember is if I can do it, so can you!

randy at
Motorola 16 Pin Connections